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Manufacturing

MES, Predictive Maintenance, and IIoT Platforms Built for Shop Floors That Can't Afford Downtime

  • Google Cloud Partner
  • 4.9/5 Clutch Rating
  • OPC-UA & MQTT Ready
  • OT/IT Integration Architecture
Manufacturing industry solutions

What We Offer

Technology Services for Manufacturing

Why SolveJet

Manufacturing software fails when the OT/IT boundary is treated as a data problem instead of an architecture problem.

Most industrial software projects fail not because the analytics platform was wrong, but because the edge layer, protocol handling, and network segmentation were an afterthought. We start there.

Connecting PLCs, SCADA, and CNC machines to cloud analytics requires an edge computing layer that handles protocol translation, local buffering, and secure upward data flow. We design this layer first — not as a connector bolted onto an IT platform.

We follow IEC 62443 and NIST frameworks for industrial control systems — network segmentation between OT and IT zones, encrypted communications, and anomaly monitoring — because a compromised shop floor network is an operational risk, not just an IT incident.

Manufacturing systems can't go down for a cutover. We deploy pilot-first on non-critical lines, validate with real production data, then roll out to full operations — so new systems are proven before they touch your highest-value assets.

As a Google Cloud Partner, we build Pub/Sub and BigQuery pipelines that ingest high-frequency sensor data, run ML inference at the edge, and surface OEE analytics to operations teams in near real-time — without the infrastructure overhead of on-premise historian servers.

What Modern Manufacturing Technology Delivers

The outcomes we engineer for

These are the benchmarks well-built industrial platforms consistently move — and what we design toward on every engagement.

Reduction in Unplanned Downtime via Predictive Maintenance
Defect Detection Accuracy with Computer Vision
OEE Improvement from MES and Analytics
Our Client Retention Rate

Our Clients

What We Build

Reference architectures for manufacturing technology

These illustrate the systems we design and engineer — the technical approach, the integration patterns, and the operational outcomes they're built to deliver.

IIoT Predictive Maintenance Platform
Predictive Maintenance

IIoT Predictive Maintenance Platform

An edge-first predictive maintenance system — vibration, temperature, and pressure sensors connected via OPC-UA and MQTT to an edge computing layer, with ML failure prediction models running locally and aggregated health dashboards served from GCP. Automated work order creation in the CMMS when thresholds are breached.

OPC-UA, MQTT, Modbus
Edge Protocols
40–60%
Target Downtime Reduction
AI Visual Quality Inspection System
Quality Control

AI Visual Quality Inspection System

A computer vision inspection system with high-speed cameras, edge AI inference via TensorFlow Lite or Vertex AI Edge, real-time rejection and diversion control, defect classification at 99%+ accuracy, and a quality trend dashboard with SPC charts — integrated into the production line without stopping for rework.

99%+
Defect Detection Accuracy
Edge AI, real-time
Inference
Real-Time Manufacturing Execution System
MES

Real-Time Manufacturing Execution System

A cloud-native MES on GCP with bi-directional SAP/Oracle ERP integration — production order tracking from release to completion, live OEE calculation per machine, electronic work instructions, quality checkpoints, and labor tracking. Deployed pilot-first on non-critical lines before full rollout.

SAP + Oracle bi-directional
ERP Integration
Real-time per machine
OEE Visibility
Manufacturing Supply Chain Platform
Supply Chain

Manufacturing Supply Chain Platform

A BigQuery-backed supply chain platform with ML demand forecasting from production and sales signals, a supplier collaboration portal, real-time inventory visibility across locations, automated reorder point calculation, and supplier performance scorecards — integrated with the ERP for purchase order automation.

ML on BigQuery
Forecasting
ERP-integrated
PO Automation

Our Process

How we deliver manufacturing technology projects

01
Week 1–2

We audit your production processes, existing systems (SCADA, ERP, MES), and connectivity landscape to define the right solution scope.

02
Week 2–3

Our architects design the integration blueprint — edge computing layers, data pipelines, security zones, and cloud connectivity plan.

03
Week 4–16

Two-week sprints with pilot deployments on non-critical lines first. Validate with real production data before rolling out to full operations.

04
Week 14–18

Factory acceptance testing, cybersecurity assessment, and performance validation under real production conditions.

05
Week 18–20

Phased rollout across all lines and facilities. Operator training, maintenance team handover, and 90-day hypercare support.

Use Cases

How manufacturers use our technology

From predictive maintenance to AI quality control, see the specific problems we solve for manufacturing businesses.

Predict equipment failures before they happen

Connect IoT sensors to ML models that analyze machine health data in real time, predicting failures weeks in advance so maintenance can be planned during scheduled downtime.

  • Vibration, temperature, and pressure sensor integration
  • ML models trained on historical failure data
  • Failure prediction with 2–4 week advance warning
  • Automated work order creation in your CMMS
  • Equipment health dashboards for maintenance teams

Technology Stack

Tools and platforms we work with

We build on proven, enterprise-grade technology — and integrate with the industrial systems you already run.

Cloud & Infrastructure01 · 5 tools
Google Cloud
AWS
Kubernetes
Terraform
Docker
Industrial Systems02 · 3 tools
SAP
Oracle
Apache Kafka
AI & Machine Learning03 · 4 tools
TensorFlow
PyTorch
Vertex AI
OpenAI
Data & Analytics04 · 4 tools
BigQuery
Snowflake
Apache Spark
Looker

FAQ

Common Questions About Manufacturing Technology

Everything you need to know about modernizing your manufacturing operations with SolveJet.

We build Manufacturing Execution Systems (MES), Industrial IoT platforms, predictive maintenance systems, AI quality control solutions, digital twins, OEE analytics platforms, and supply chain optimization tools. We also integrate with existing ERP systems (SAP, Oracle, Microsoft Dynamics) and SCADA/PLC systems.

AI-powered computer vision systems inspect products at line speed — detecting surface defects, dimensional variations, and assembly errors with 99%+ accuracy. This replaces or augments manual inspection, reduces defect escape rates, and provides real-time quality data for process improvement.

We connect IoT sensors to ML models that analyze vibration, temperature, pressure, and electrical signatures to predict equipment failures 2–4 weeks in advance. This allows maintenance to be scheduled during planned downtime, reducing unplanned stoppages by 40–60%.

Yes. We use industrial protocols including OPC-UA, MQTT, Modbus, and PROFINET to connect with existing SCADA systems, PLCs, and CNC machines. We build edge computing layers that process data locally before sending aggregated insights to cloud platforms.

We follow IEC 62443 and NIST cybersecurity frameworks for industrial control systems. This includes network segmentation between OT and IT networks, encrypted communications, role-based access controls, and security monitoring for anomalous behavior on the shop floor network.

Tell us what you're building.

"They don't force us to go their way; instead, they follow our way of thinking."

★★★★★Marek StrzelczykHead of New Products & IT, GS1 Polska

What happens next

  • We respond to every inquiry within 1 business day.
  • A 30-minute discovery call — no templates, no sales scripts.
  • An honest assessment of fit. We'll tell you early if we're not the right partner.